Proximity Smart Support™ puts the experts who built your machines back on your line in minutes — not days. Analytics then finds the capacity that never shows up as a line-down event.
Independently deployable, better together: Remote Support puts our experts lineside from anywhere; Performance Analytics tells you what happened, why, and what to do next.
Hardened Windows 11 IoT PC with lineside monitor, outbound-only RMM, EDR, and patch management — so experts connect in minutes while your operators watch every session.
Machine experts connect to your PLC, robots, HMI and cameras in real time — with full session logging and your operators watching along on the lineside monitor.
Most service events resolve remotely. That's travel cost, lost hours, and days of waiting eliminated — first-time-fix rates go up, downtime goes down.
Micro-cycle rhythm, PLC step-to-fault timing, SPC on raw quality data, 5-year part traceability. Deeper-layer diagnostics than any production management system.
Outbound-only TLS connections, isolated machine networks, MFA + role-based access, and a certification stack your security team will recognize on sight.
CCTV cameras on automation risk areas feed a local NVR — replay any event. Footage never leaves site without local access first.
Compatible with equipment by BOS, TrueLight and others. Multi-protocol Edge Gateway speaks to most industrial PLCs.
Remote support recovers hours the line is down. Analytics recovers hours the line is running slowly — micro-stops, cycle time, bottlenecks — that never hit the downtime log. Figures below are rough estimates for discussion — not a PSS quote.
Est. annual service ~$24,000 · not a quote
Discussion estimates only — not a PSS quote. Downtime scenario 10–35% (published PdM / remote-diagnostics band; default 20%). Output scenario 2–10% more good output on hours the line already runs (default 4%) — below McKinsey’s 10–30% digital-manufacturing throughput range and in line with ~3–5 OEE performance points from making micro-stops and slow cycles visible. Visit savings assume 60% remote resolution. An extra hour of output is priced at the same CAD/hour as a lost hour (a sold-out or paced line). Typical discrete OEE is ~60%; world-class is 85%. The annual service figure is a rounded, station-based estimate for discussion; it is deducted in the matrix and added to the with-PSS line as three yearly steps (month 0, 12, and 24). Actual PSS is quoted to your line. A tailored assessment is free — see contact below.
Both halves of PSS follow the same rule: the panel dials out, nothing dials in. Click any component for details. This is the exact architecture reviewed and approved by IT teams at major automotive manufacturers.
Machine networks terminate on isolated interfaces of the panel and are never bridged to your corporate network. The panel dials out; nothing dials in. All you provide: one VLAN'd internet drop with outbound TCP 443 open (TCP 7075 fallback; port 80 for agent updates).
The Edge Gateway makes outbound-only encrypted MQTT + HTTPS(443) connections — no inbound ports, and typically no firewall modifications at all. It collects booleans, numeric process values, strings (part numbers, batch codes, operator IDs) and timestamps: no image data, no credentials, no PII. You own the data, and permission to share it is never assumed.
PSS has been through supplier security assessments at some of the most demanding manufacturers in North America. The Trust Center lists ISO 27001, SOC 2, and IEC 62443 coverage for remote support and analytics, with a link to every source certificate.
Live simulation of Dynamics, Availability, Quality (SPC), and Traceability — the same views your team gets on any browser or mobile device, with automated shift reports by email.
"The system gave us a live look at our operation to locate where the bottlenecks were occurring per shift... it showed us when a fault happened and what sequence step the automation was in. After using it, I would make it a requirement with any new automation cell."
"There were several instances that we had to call for support. The engineers were extremely helpful in not just pinpointing the problem but putting solutions in place to prevent further instances. Proximity Smart Support was crucial to keeping our plant production running."
Why PSS covers operations, ROI, and how it connects on your line. Trust Center covers security and compliance. Digital Future covers the roadmap ahead — with PSS at the center of your lifecycle.
Free tailored assessment — we'll map PSS to your cells, your fault profile, and your IT requirements.
jamesa@truelightvision.com · 519-268-8563 · proximitysmartsupport.com
TrueLight Machine Vision Solutions Inc. · 2335 Discovery Dr., London, ON · A BOS Innovations company